About this Response Guide

How to Use This Guide

This Response Respirator Selector is designed to help you identify the proper respirator solution to your needs. It encompasses the broadest range of respiratory protective devices available.

In this guide, you will find respirator recommendations for more than 700 chemical hazards, with nearly 3,000 chemical synonyms, which begin in the Hazard Assessment section.
 

Respirators Photo
Copyright MSA 1998 - All Rights Reserved

 

Depending on your chemical of interest, as many as 27 different categories of respirators may be listed, along with the maximum use concentration for each respirator category. Generic in nature, these categories range from quarter-mask, air-purifying dust respirators to pressure-demand self-contained breathing apparatus (SCBA). To simplify the selection process, each respirator category is assigned one of 27 ``Response Codes" (i.e. A1, B1, C2, D4). Each of these categories, or codes, is broken down further with listings of MSA respirators included in that category. More than 50 MSA respirator models are featured.

When using this book, consult the Response Product MiniGuide section to learn more about a recommended MSA respirator. The MiniGuide includes photos and descriptions of each respirator type, and lists MSA Data Sheets that can be consulted for more complete and detailed information. Data  Sheets can be obtained by calling, toll- free,1-800 MSA-2222.

When an MSA air-purifying respirator is recommended, you may also wish to consult the Purifying Elements section. This section provides an overview of the range of purifying elements available for various types of MSA respirators. 

The Response Respirator Selector presents certain basic information for guidance purposes only. Although more comprehensive than any comparable guide, it is not all inclusive in content or scope. For more complete information on specific respiratory hazards and problems, please refer to the publications listed below and the Occupational Safety and Health Administration (OSHA) or Nuclear Regulatory Commision (NRC) standards listed.

American National Standard Practices for Respiratory        Protection, ANSI Z88.2 -1992. Available from the American National Standards Institute, Inc. (ANSI), 11 West 92nd Street, New York, New York 10036.

American National Standard Physical Qualifications for Personal Respirator Use, ANSI Z88.6 -1984. Available from the American National Standards Institute, Inc. (ANSI), 11 West 92nd Street, New York, New York 10036.

Respiratory Protective Devices; Tests for Permissibility  (30 CFR Part 11). Available from the United States Government Printing Office, Superintendent of Documents, Mail Stop: SSOP, Washington, D.C. 20402-9328.

 

NIOSH Guide to Industrial Respiratory Protection. Available from the Publications Dissemination, DSDTT, National Institute for Occupational Safety & Health, Robert A. Taft Laboratories, 4676 Columbia Parkway, Cincinnati, Ohio 45226.

Threshold Limit Values. Available from The American Conference of Governmental Industrial Hygienists, Technical Affairs Office, 6500 Glenway Ave., Bldg. D-7, Cincinnati, Ohio, 45211-4438.

Manual of Respiratory Protection Against Airborne Radioactive Materials (NUREG-0041/Nuclear Regulatory Commission). Available from National Technical Information Services, U.S. Department of Commerce, Attn: Sales Department, Springfield, Virginia 22161.

 

OSHA Standards

Nuclear Regulatory Commission

29 CFR 1910.134

Respiratory Protection -
General Industry

29 CFR 1926.103

Respiratory Protection - Construction Industry

29 CFR 1910.120

Hazardous Waste Operations
& Emergency Response

29 CFR 1910.146

Permit Entry Confined Space

29 CFR 1910.156

Fire Protection

29 CFR 1910.1000

Air Contaminants (PELs)

29 CFR 1910.1001

Asbestos

29 CFR  1910.1025

Lead

29 CFR 1910.1028

Benzene

29 CFR 1910.1048

Formaldehyde

29 CFR 1910.1017

Vinyl Chloride

29 CFR 1910.1018

Inorganic Arsenic

29 CFR 1910.1029

Coke Oven Emissions

29 CFR 1910.1043

Cotton Dust

29 CFR 1910.1045

Acrylonitrile

29 CFR 1910.1047

Ethylene Oxide

29 CFR 1910.1027

Cadmium

OSHA Instruction
CPL 2-2.20A

Chapter V,
Respiratory Protection

OSHA Instruction
CPL 2-2.29

Respiratory Fit-Testing

10 CFR 19 and 20

Standards for
Protection Against Radiation

Regulatory Guide 8.15

Acceptable Standards for
Respiratory Protection

How to Use This Guide

The Response Respirator Selector is designed to help you in the respirator selection process using a format that is easy to read and understand. A key to this guide is the Hazard Identification section.  Once you have identified the chemical of interest in the Hazard Identification section, move left to right to find a series of Response Codes that identify appropriate respirator types and, if necessary, air-purifying element types.

In the Hazard Identificatlon section, respirators are identified by an alphanumeric code covering six respirator categories, designated A-F.  Each alphabet letter denotes a category of respirators that afford a specific assigned protection factor. Within each of these categories are numeric subcategories that identify the respirator options available.

As you'll see, many respirator options exist with MSA - more so than any other manufacturer.  The Response Codes in the Hazard Identification section, when cross-referenced with the Product MiniGuide, will steer you to more complete information about the many choices available to you.  By giving you information about different respirator capabilities and features, the Product MiniGuide will help you find a respirator, or group of respirators, suitable for your application.

To find a respirator recommendation, proceed with the following steps:

STEP 1

Determine if the respirator will be used for fire fighting.  If so, select an Air Mask from category E1 or E3.  If the respirator will not be used for fire fighting, proceed to step 2.

STEP 2

Determine if the atmosphere is deficient in oxygen (less than 19.5 percent). If so, select a respirator from categories E1, E2, E3 or E4.  If not deficient in oxygen, proceed to Step 3.

STEP 3

Determine if the atmosphere has the potential to become deficient in oxygen (less than 19.5 percent).  If so, select a respirator as follows, based on the application for which the respirator will be used:

Routine and Escape Use - Select category E1, E2, E3 or E4.

Escape Only - Select category E3, E4 or F2.

If there is no potential for oxygen deficiency, proceed to Step 4.

STEP 4

Locate the chemical of interest (listed alphabetically) in the Hazard Identification section of this book.  Each chemical listing includes the following:

chart one

Use the respirators recommended only for protection against the specific chemical or its synonyms identified in the Hazardous Identification Section. Use against other contaminants can result in overexposure to that contaminant and cause serious injury or death. If mixtures exist, follow the procedure in step 9.

STEP 5

Compare the chemical concentration at your facility (determined by air sampling) with the chemical's exposure limits.

For most chemicals listed, the Response Respirator Selector utilizes the lowest exposure limit published by ACGIH, OSHA and NIOSH as a baseline to determine the need for respiratory protection.  One exception to this rule is when an OSHA substance-specific standard exists with applicable respirator use limitations for protection against the chemical of interest.  In this case, the OSHA requirement is specified.

STEP 6

If the chemical concentration at your facility is less than the lowest exposure limit, no respirator is needed. However, one may be used for nuisance levels.  If the concentration is greater than the lowest exposure limit, use of a respirator is recommended.

STEP 7

To locate the respirator category you need, consult the "Maximum Use Concentration-Routine Use," or the "Maximum Potential Concentration - Escape" columns.  If a respirator is to be used for both routine and escape use, review both columns and select a respirator that provides adequate protection for both situations.  An appropriate respirator is one that has a maximum use concentration or a maximum potential concentration greater than or equal to the chemical concentration at your location.  Read to the right to find the alphanumeric Response Code that is appropriate for that level.

In selecting a respirator, it is important to note that recommendations in the Response guidebook are based on a suitable, minimum level of respiratory protection.  If you desire, a higher level of protection can be used by selecting a respirator with a higher maximum use concentration or, if applicable, a higher filter efficiency.  This, of course, would be advisable if the atmosphere in the work area is prone to changes and the contaminant concentration has the potential to become higher.

Additionally, recommendations in this guidebook are consistent with all applicable federal regulations.  The user must consult state and local regulations to assure full compliance.

STEP 8

If an air-purifying element is required with a particular MSA respirator, the type of protection required is located to the right of the alphanumeric Respirator Code. In the far right column, the primary MSA purifying element is listed. The Purifying Element Charts provide information about capabilities and range of compatible purifying elements for various types of respirators.

ExclamW ARNING! Exclam

Air-Purifying Respirators do not supply oxygen. Do not use in atmospheres containing less than 19.5 percent oxygen. Failure to comply with this warning can result in serious personal injury or death.

STEP 9

When mixtures of contaminants exist, you will need to perform some relatively simple calculations to determine which respirator category is appropriate for your particular mixture.  The mathematical equations below, which are derived from the Threshold Limit Values booklet (published by the ACGIH), will assist you in making this determination.

The first step in the process is to determine the total concentration of the chemical mixture (CMixture) from the individual contaminant concentrations (C1, C2, C3 ...).  The following formula can be used to determine the mixture concentration:

CMixture = C1 + C2 + C3 +...

The second step is to determine the TLV of the mixture or TMixture. The TLV of the mixture is determined using the following formula, where T1, T2, T3 ... are the individual contaminant TLVs and C1, C2, C3 ... are the individual contaminant concentrations:

Only use these equations if the contaminants present are actually mixed. Some substances do not mix and may be present separately, for example, in pockets or at different levels. In that case, the lowest TLV of the substances present must be used to determine the appropriate respirator category for protection against all contaminants present.

If any one contaminant present exceeds the NIOSH IDLH level, then the atmosphere must be treated as IDLH. In these cases, respiratory protective equipment for routine use must be selected from Response Code E. For escape applications, respiratory protective equipment must be selected from Response Codes E or F2, or as follows with the specified limitations:

Respirators, which utilize the appropriate aerosol filter (based on TMixture), can be used for escape from IDLH concentrations of particulates only.

Respirators in categories C or D, which utilize a gas mask canister, can be used for escape from IDLH concentrations up to the maximum escape concentration of the canister. Contact MSA and request Data Sheet 05-00-01 for more information concerning canister limitations.

If the mixture is determined not to be IDLH, then a respirator selection can be made using the following Response guidelines for routine use and/or escape.

New MSA Chart 3

ExclamWARNING!Exclam

Under no circumstances should a respirator with a lower assigned protection factor be selected than that specified above.  An appropriate respirator is one where the contaminant concentration doe not exceed the respirator's maximum use concentration (APE x Exposure Limit < Respirator MUC). Failure to comply with this warning can result in serious personal injury or death.

The Response recommendations serve as a guideline only.  NIOSH policy concerning respirator approvals for mixture varies widely.  As such, the respirator you select may not be approved for your particular mixture.  If you are unsure about an appropriate respirator for a chemical mixture, select a respirator from Category E, or contact MSA for more detailed information. Failure to follow this warning can result in serious personal injury or death.

*See Response Product MiniGuide and Purifying Element Charts for information on respirators within these RESPONSE codes.

Final Word
As its name implies, the Response Respirator Selector responds to your need to simplify the task of choosing appropriate respiratory protection. It is just one part of MSA's commitment to provide superior customer service.  With MSA, you also have access to the most dedicated and highly trained staff of personal protective equipment experts. We encourage you to use them.

Mine Safety Appliances Company (MSA) makes no warranties, understandings or representations, whether expressed, implied, or statutory regarding this response respirator selector. MSA specifically disclaims any warranty for merchantability or fitness for a particular purpose. In no event shall MSA, or anyone else who has been involved in the creation, production or delivery of this respirator selector be liable for any direct, indirect, special, incidental or consequential damages arising out of the use of or inability to use this respirator selector or for any claim by any other party. ©MSA 2005

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